Melt Spinner X3

The AT225 Laboratory Melt Spinning Machine is designed for small-scale fiber production and research applications. It facilitates the controlled melting, extrusion, and solidification of polymers, pitch, and asphaltene-based materials into continuous fibers. Using high-temperature heating and inert gas (N₂) pressure, this system ensures material purity and precision, making it ideal for laboratory-scale research and development.

Equipped with an advanced heating and spinning system, the AT225 allows researchers to study fiber formation, optimize spinning parameters, and develop new materials for high-performance applications such as carbon fiber research, polymer science, and materials engineering.

Industries Use Cases

Maximum Temperature: 400°C
Winding Speed: Up to 700 m/min
Spinneret Options: 150–500 µm (single-hole and multi-hole configurations)
Material Capacity: 50g precursor per batch, yielding approximately 20g of green fiber
Atmosphere Control: Nitrogen (N₂) purging for controlled processing environment

Carbon Fiber Development: Producing asphaltene- or pitch-based precursor fibers for high-strength composite applications.
Materials Science & Polymer Research: Investigating the properties of thermoplastic polymers and optimizing fiber production methods.
Textile & Fiber Engineering: Developing and testing synthetic fibers such as polyester, nylon, and polypropylene for industrial applications.
Quality Control & Product Development: Refining fiber manufacturing processes by evaluating consistency, tensile strength, and material properties.
Aerospace, Automotive & Defense: Exploring advanced fiber materials for lightweight and high-strength applications.
Industrial Fiber Production Testing – Enables pilot-scale fiber manufacturing for performance evaluation.

Advanced Heating System: Three-zone heating with a high-temperature copper ring block, ensuring uniform polymer melting.
Precise Control & Monitoring: Touchscreen interface for real-time monitoring of temperature, inert gas pressure, and spinning conditions.
Stable Inert Gas Pressure: Maintains a controlled environment using nitrogen (N₂) purging for material purity.
Flexible Spinneret Options: Supports multiple spinneret configurations (single or multi-hole) with diameters ranging from 150 to 500 microns.
Customizable Winding System: Adjustable winding speed (up to 700 m/min) and a dischargeable winding drum for efficient fiber collection.
High-Temperature Capability: Barrel temperature reaches up to 400°C, enabling processing of various thermoplastic and precursor materials.
User-Friendly Operation: Ergonomic design with an organic glass observation window, built-in illumination, and emergency stop function for safety.
Emergency Safety Features: Equipped with an emergency stop button and independent heating controls for operational safety.

Sample Submission

Send your samples along with a request form detailing the purpose of the test and the desired results. Our expert team will conduct the tests and provide comprehensive reports.